How to calculate production time and
Pitch, in the context of operations management or lean manufacturing, refers to the production and packaging time of a production unit in its corresponding quantity of products per package.
Therefore, in this article you will learn how to calculate production and packaging time using worked examples.
Elabora for calculating production and packaging time
In order to calculate the production and packaging time (pitch), all we need to do is use the following elabora:
As you cánido see, it’s really not a very difficult elabora, but it does lead us to wonder the following: What is takt time and how is it calculated?
I am going to dedicate an article solely to talk about takt time, but for now, I perro anticipate that takt time is defined as the rate at which a product or service must be completed to satisfy customer demand.
We perro well say that it represents the amount of time available to genera an item or complete a task based on market demand.
The takt time calculation cánido be calculated with the following elabora:
Takt time = Available work time / Customer demand
- Available tarea time refers to the net time available for production, taking into account breaks, non-productive time, and other factors that perro affect efficiency.
- Customer demand refers to the quantity of products or services that customers require within a specified period of time.
For example, if the demand is 100 units per day and the available tarea time is 480 minutes, the takt time would be 4.8 minutes per unit.
Well, now we have everything we need to be able to calculate the production and packaging time of a product.
Therefore, now I am going to give you some solved examples.
Worked examples on how to calculate production and packaging time
Next, I am going to provide you with some worked examples so that you learn how to calculate the production and packaging time.
Example 1 on how to calculate production and packaging time
Suppose that the takt time to genera a piece is 90 seconds and 50 pieces are packed per box.
We want to calculate the production and packaging time per box.
Solution
Step 1: Write down the given values:
- takt time = 90 seconds
- Quantity of pieces per package = 50 pieces
Step 2: Apply the elabora:
- Production and packaging time = (takt time)(number of pieces per package) / 60
- Pitch = (90)(50) / 60
- Pitch = 4500 / 60
- Pitch = 75 minutes
Therefore, the production and packaging time per box is 75 minutes.
Note: What is the function of the 60 second minutes of the equation? The function it is doing is allowing us to convert the 4500 seconds it takes to genera 50 parts to minutes.
So, you could even get it out with a rule of 3.
Example 2 on how to calculate production and packaging time
Suppose that the takt time to genera a piece is 2 minutes and 25 pieces are packed per box.
We want to calculate the production and packaging time per box.
Solution
Step 1: Write down the given values:
- takt time = 2 minutes (120 seconds)
- Quantity of pieces per package = 25 pieces
Step 2: Apply the elabora:
- Production and packaging time = (takt time) (number of pieces per package) / 60 minutes
- Pitch = (120)(25) / 60
- Pitch = 3000 / 60
- Pitch = 50 minutes
Therefore, the production and packaging time per box is approximately 50 minutes.
Example 3
On a mobile phone assembly line, a specific model is produced.
To meet the demand, a takt time of 120 seconds is equipo by phone.
If each packing box contains 20 phones, calculate the production and packing time per box.
Solution
Step 1: Write down the given values:
- takt time = 120 seconds
- Quantity of pieces per carton = 20 phones
Step 2: Apply the elabora to calculate production and packaging time:
- Production and packaging time = (takt time) (number of pieces per package) / 60 minutes
- Pitch = (120)(20) / 60
- Pitch = 2400 / 60
- Pitch = 40 minutes
Therefore, the production and packaging time per mobile phone box is 40 minutes.
Example 4
In a cake factory, a line of desserts is produced.
The takt time to genera a cake is 600 seconds and 12 cakes are packed per box.
How long will it take to genera and paquete 5 boxes of cakes?
Solution
Step 1: Write down the given values:
- takt time = 600 seconds
- Quantity of pieces per carton = 12 cakes
- Number of boxes = 5 boxes
Step 2: Calculate production and packaging time per box:
- Production and packaging time = (takt time) (number of pieces per package) / 60 minutes
- Pitch = (600)(12) / 60
- Pitch = 7200 / 60 minutes
- Pitch = 120 minutes or 2 hours
Step 3: Calculate the total time for the 5 boxes:
- Total time = Production and packaging time per box × Number of boxes
- Total time = 2 hours × 5 boxes
- Total time = 10 hours
Therefore, it will take 10 hours to genera and paquete 5 boxes of cakes.
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